Contrôle de processus en ligne par tomographie Rx industrielle ZEISS VoluMax

NEW
Inline CT
for 100% inspection

Inspection par tomographie Rx à grand rendement

Les systèmes de tomographie Rx de ZEISS VoluMax conviennent pour les applications nécessitant l'inspection rapide de nombreuses pièces. ZEISS adapte la machine et le logiciel à la tâche d'inspection. Le ZEISS VoluMax peut être configuré pour le chargement manuel ou automatisé.

Automated defect detection you can trust

ZEISS VoluMax

Defects that occur on the surface or on the inside of parts throughout any manufacturing process may have a strong impact on the quality, stability and functionality of the part or the product. This happens, for instance, during the casting process in the automotive industry or during the production of plastic parts in medical technology. As these defects occur in an unpredictable manner, random sample testing is not enough to guarantee high quality of all parts. The solution: 100% inspection or metrology in production – with automated inline CTs of the ZEISS VoluMax family to detect and measure internal defects and structures with high speed. 

Inspect large castings at full speed

ZEISS VoluMax 9 flash

You have issues meeting cycle times when inspection large castings? ZEISS VoluMax 9 flash is the optimal solution for automated 100% inspection of large parts at high speed. The specially developed detector, which is twice as large, allows you to scan e.g. engine blocks up to 30% faster – 24/7 and without any required cooling in between the scans. High throughput and cycle times of less than 60 seconds are therefore not a problem anymore.

Upgrade to productivity

ZEISS VoluMax F1500 thunder

Detect defects reliably inside components without having to sacrifice maximum throughput? This is possible with the ZEISS VoluMax F1500 thunder computer tomograph, which is the first of its kind to be fully integrated into the production line, allowing the fastest 100% inspection.

Clever design

Higher throughput through reduced loading and unloading times! The pass-through concept of ZEISS VoluMax F1500 thunder enables fast loading. As a result, downtimes are reduced to a minimum, allowing higher throughput.

High throughput

In less than 60 seconds, components can be scanned with the computer tomography system. This guarantees a high throughput in the production line.

Full flexibility

The individually configurable system for holding a wide variety of components has a conveyor belt that can be adapted to your production environment.

Low space requirement

Thanks to the small footprint of ZEISS VoluMax F1500 thunder with 4.42 m², the system can be positioned very flexibly. In this way, you can reduce costs of ownership by efficiently using valuable space in production.

Test réalisé directement en production

Les systèmes de tomographie Rx en ligne ZEISS inspectent intégralement les pièces fabriquées en plastique et en métal léger pendant le cycle de production, et ce même dans les environnements de production les plus hostiles. Ils fournissent automatiquement des évaluations positives/négatives afin que les pièces inexploitables puissent être exclues. De nombreuses caractéristiques de produits peuvent être capturées et enregistrées pendant la série d'inspections réalisée par le tomographe Rx.

Une grande expérience dans les projets de mesure

De nombreux projets d'inspection par tomographie Rx de pièces en plastique, en métal et composites ont déjà été mis en place à l'aide des systèmes ZEISS VoluMax. Par exemple : Les systèmes de tomographie Rx ZEISS VoluMax ont inspecté la stabilité des dimensions des pièces en plastique, examiné si les culasses ne présentaient pas des cavités ou des résidus de sable, et ont été utilisés pour contrôler l'assemblage des airbags. Les solutions de tomographie Rx ZEISS VoluMax sont également exploitées en ligne pour une inspection intégrale et en bord de ligne pour tester de grandes quantités d'échantillons aléatoires.

Analysis of a medical housing made of metal for cavities
Analysis of a medical housing made of metal for cavities
light metal zadd

Advanced software solutions for fully automated testing in the line

With ZEISS software, you can use the ZEISS VoluMax CT systems efficiently and exploit their full potential. The ZEISS Automated Defect Detection (ZADD) software uses the CAD model to automatically detect, localize, classify and evaluate whether there are any defects within your components that will impair their quality after processing. Defective components are automatically sorted out to save the costs of unnecessary further processing. The ZEISS PiWeb data management software recognizes repeated occurrence of defects, which allows early intervention in the casting process and thus reduces scrap and costs.

Measuring several components in one scan

A significant advantage of computed tomography is that it can replace several costly individual tests. Several smaller components can be recorded in one scan and automatically evaluated with regard to dimensional accuracy. This enables a high throughput in production.

Software for the analysis and visualization of industrial computed tomography
Software for the analysis and visualization of industrial computed tomography

ZEISS VoluMax Family

VoluMax M400

Fast inline metrology of small plastic parts

Part size

●○○○

Accuracy

●●●●

Speed

●●○○

Footprint

●●○○

Density

●●○○

Resolution

●●●○

VoluMax M800

Inline metrology of mid-sized plastic parts

Part size

●●○○

Accuracy

●●●●

Speed

●○○○

Footprint

●●○○

Density

●●○○

Resolution

●●●●

VoluMax F800

Fast inline inspection of mid-sized parts

Part size

●●○○

Accuracy

●○○○

Speed

●●●○

Footprint

●●●○

Density

●●●●

Resolution

●●○○

VoluMax F1500

Fast inline inspection of large parts

Part size

●●●●

Accuracy

●○○○

Speed

●●●○

Footprint

●●●●

Density

●●●●

Resolution

●○○○

VoluMax F1500 thunder

Fastest inline inspection of mid-sized parts

Part size

●●○○

Accuracy

●○○○

Speed

●●●●

Footprint

●●○○

Density

●●●●

Resolution

●○○○

VoluMax 9 flash

Very fast inline inspection of very large parts

Part size

●●●●

Accuracy

●○○○

Speed

●●●●

Footprint

●●●●

Density

●●●●

Resolution

●○○○

En savoir plus sur la tomographie assistée par ordinateur ZEISS sur YouTube

Comment fonctionnent les systèmes ZEISS CT ?

Réunion des utilisateurs ZEISS CT 2017

Chargement automatique des pièces avec ZEISS METROTOM

Solutions de tomographie numérique ZEISS pour le secteur du plastique

ZEISS CT solutions used at starlim//sterner